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Welcome to GearboxAlignment.co.uk from Monition Ltd
Fixturlaser Gearbox Alignment Systems for Industry
Fixturlaser is a leading manufacturer of Laser Shaft Alignment systems ideally suited for conducting gearbox alignment. Monition Ltd is the official distributor for Fixturlaser Gearbox Alignment Systems in the UK.
The Fixturlaser XA System is an expert laser-based system for the alignment of gearboxes and other rotating plant equipment.
The system includes cutting edge technology and features to make precision gearbox shaft alignment in the field an easy task for operators:
- 6.4 inch back-lit LCD colour touchscreen.
- Icon-driven user interface
- Software and Fixtures for conducting alignment on Horizontal mounted gearboxes
- Software and Fixtures for conducting alignment on Vertically mounted gearboxes
- Software application for measuring Softwood conditions
- CCD Digital Laser Technology for maximum speed and highest quality of measurement results.
- Premounted Fixtures for quick attachment to shafts
- Bluetooth wireless data transfer
- USB interface for exporting measurement data to PCs
Download the Fixturlaser XA Gearbox Alignment System brochure by clicking here
You can view a short video demonstration of the Fixturlaser XA Gearbox Alignment System in action by clicking here - you can also try the XA Gearbox Alignment Interactive Demo, and conduct an alignment measurement for yourself, by clicking here.
For additional information regarding Gearbox Alignment Systems, telephone Monition on 01909 722000. Alternatively you can email us at sales@monition.com.
The Importance of Precision Gearbox Alignment:
Industrial gearboxes require precision alignment of input and output shafts with connecting drives and units such as Pumps and Motors, in order to ensure efficient and breakdown-free running.
The alignment of a gearbox refers to positioning of the gearbox in relation to the drive (or driven) unit to ensure that the gearbox input and output shafts are perfectly aligned and coupled with the respective shafts of adjoining plant items.
Misalignment occurs when a gearbox and adjoining unit are positioned out of line in such a way that a perfect rotational centreline through the coupled shafts is not achieved. This is commonly referred to as misalignment. A rotating shaft that is not correctly aligned will rotate in an eccentric fashion and create undue forces on the coupling, shafts, units themselves and their components. These stresses lead to accelerated component wear and eventual breakdown.
Misalignment is a leading cause of plant failure, with over 50% of plant breakdowns attributed to shaft misalignment.
Conducting Gearbox Alignment:
The process of gearbox alignment is straightforward: two laser units are attached to the shafts that require alignment, one either side of the coupling. Measurements are then recorded from 3 points, either by rotating the shaft through 30-40 degree segments, or by use of a special moveable fixture in cases where the gearbox shafts themselves will not rotate. The gearbox shaft alignment system automatically measures the alignment of the two shafts, and displays to the user if the shaft is or isn’t aligned and indicating the precise amount of angular or offset misalignment.
Correcting gearbox misalignment is also a straightforward process. The Fixturlaser XA Gearbox Alignment System has a 3D animated interface which shows users the exact amount of correction required to re-position the gearbox or motor so that perfect alignment through the centreline of the two shafts is achieved.
The Fixturlaser XA Gearbox Alignment system has a ‘live’ screen so that any changes made to the position of the motor or gearbox are instantly displayed on the screen. The XA System indicates the thickness of shims that are required to be added or removed from under the front or rear feet of the unit. Arrows also indicate the amount of horizontal correction required to position the motor or gearbox correctly.
For further information regarding the XA Gearbox Alignment System, and other Fixturlaser Gearbox Alignment Systems, please click here
If you have found our website by using the following terms we can help provide a commercial system for your specific requirements.
- gearbox alignment
- gearbox shaft alignment
- gearbox repairs
- gearbox shimming
- gearbox reconditioning
- gearbox laser shaft alignment
- aligning gearbox shafts
- aligning motor gearboxes
A Fixturlaser Gearbox Alignment System offers precision alignment of plant machinery, gearboxes, motors, rotating shafts and couplings to within hundredths of a millimetre. The latest Gearbox Laser Alignment Systems manufactured by Fixturlaser offer sophisticated laser alignment technology that is fast and easy to operate in the field. Monition is the distributor for Fixturlaser Gearbox Alignment systems here in the UK. For additional information telephone Monition on 01909 722000. Alternatively you can email us at sales@monition.com.
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